Heavy Vehicle Movements and Mobile Plant Collisions
highSite mobilisation involves intensive heavy vehicle traffic including delivery trucks, low-loaders transporting plant and equipment, concrete trucks, fuel tankers, and internal mobile plant movements. These movements occur on incomplete or temporary access roads, in congested areas with limited space for maneuvering, and with multiple activities occurring simultaneously. Reversing operations present particular risks where visibility is limited and pedestrian traffic is high. Collisions between vehicles and pedestrians, between mobile plant items, or between vehicles and temporary structures can occur when traffic management is inadequate, communication systems are not established, or drivers are unfamiliar with site conditions. The congested nature of mobilisation creates situations where workers on foot must navigate around vehicle movements, increasing collision risks. Inadequate hardstand areas can cause vehicles to become bogged or tip over when accessing soft ground, while narrow access gates or routes create pinch points where vehicles must maneuver in close proximity to workers and structures.
Consequence: Fatal crushing injuries to pedestrians or vehicle occupants, serious impact injuries, damage to delivered plant and equipment, damage to temporary facilities and existing structures, and project delays while incidents are investigated and damaged equipment replaced.
Manual Handling During Equipment and Material Unloading
mediumMobilisation requires unloading and positioning of substantial quantities of equipment and materials including site office furniture, amenities fittings, safety equipment, tools, small plant items, fencing materials, signage, and consumables. Workers perform manual handling in awkward positions when unloading trucks, on uneven ground surfaces, and under time pressure to complete deliveries efficiently. Repeated lifting and carrying of materials over extended periods during mobilisation creates cumulative loading on musculoskeletal systems. Team lifting of bulky or heavy items requires coordination that may be lacking when workers are unfamiliar with each other during early mobilisation phases. Inadequate mechanical handling equipment during mobilisation means workers may resort to manual methods for tasks that should be mechanically assisted. Unsuitable storage of delivered materials can necessitate double handling, increasing manual handling exposure unnecessarily.
Consequence: Acute back injuries from sudden heavy lifts or awkward postures, chronic musculoskeletal disorders from repetitive manual handling, soft tissue injuries including strains and sprains, crush injuries from dropped loads, and reduced workforce availability when injuries occur during critical mobilisation period.
Electrical Hazards During Temporary Power Installation
highEstablishing temporary electrical systems involves connecting to utility supply points, installing distribution boards and sub-mains cabling, deploying portable generators, and establishing lighting systems. These electrical works present electrocution risks when performed by unqualified persons, when connections are made to energised systems without proper isolation, or when temporary installations are inadequately protected from mechanical damage and weather exposure. Temporary power systems during mobilisation may not have the same level of protection as permanent installations, with increased risks of earth faults, overloading, and cable damage from construction activities. Portable electrical equipment used during mobilisation may not be tested and tagged, creating shock risks to users. Working in wet conditions during mobilisation increases electrical shock risks, particularly when connecting outdoor power supplies or operating equipment in rain or on wet ground. Generator installations create carbon monoxide poisoning risks if generators are positioned in poorly ventilated areas or near air intakes for site facilities.
Consequence: Fatal electrocution from contact with energised conductors, serious burns from electrical arcs, carbon monoxide poisoning from poorly positioned generators, fire from electrical faults in temporary installations, and project delays from power system failures requiring rectification.
Falls from Height During Facility Erection and Plant Assembly
highMobilisation involves working at height during erection of temporary facilities including multi-level site offices and amenities buildings, installation of lighting towers and security systems, assembly of tower cranes and large plant items, and installation of overhead services and signage. These activities occur before permanent fall protection systems are in place, requiring use of temporary systems including scaffolding, mobile elevated work platforms, or ladder access. Workers may be pressured to work without proper fall protection due to time constraints or limited availability of access equipment during early mobilisation. Assembly of tall plant items such as tower cranes involves working at significant heights on structures that may not be fully stable until assembly is complete. Installation of security fencing and gates may require workers to work from ladders or improvised platforms to install overhead components. The temporary nature of work during mobilisation can lead to inadequate planning for fall protection, with workers making do with available equipment rather than obtaining proper access systems.
Consequence: Fatal injuries from falls exceeding 2 metres during facility erection or plant assembly, serious fractures and head injuries from lower falls, project delays while fall incidents are investigated, and regulatory interventions including improvement or prohibition notices requiring fall protection systems.
Excavation for Service Connections and Facility Foundations
highSite mobilisation requires excavation for connection to existing underground services including water, sewer, electricity, and telecommunications, excavation for equipment foundations and hardstand areas, and trenching for installation of temporary underground services. These excavations create risks of trench collapse burying workers, particularly when excavations exceed 1.5 metres depth without proper shoring or battering. Service connection excavations often occur in uncertain ground conditions before detailed geotechnical investigations are completed, increasing collapse risks. Striking existing underground services during excavation can cause electrocution from damaged cables, gas explosions from ruptured mains, or flooding from damaged water pipes. Excavations during mobilisation may remain open longer than necessary while connections are completed, creating fall-into-excavation hazards for other workers unfamiliar with site conditions. Inadequate edge protection, signage, or barricading of excavations increases risks to pedestrians and mobile plant operators who may not be aware of excavation locations.
Consequence: Fatal burial in collapsed excavations, electrocution or gas explosion from service strikes, falls into excavations causing serious injuries, damage to critical infrastructure affecting surrounding areas, and project delays from excavation incidents requiring investigation and remediation.
Environmental Impacts Including Dust, Noise, and Contamination
mediumMobilisation activities generate environmental impacts that can affect surrounding communities and trigger regulatory interventions. Dust generation from site clearing, vehicle movements on unsealed surfaces, and earthworks creates amenity impacts for nearby residents and can violate air quality standards. Noise from heavy vehicles, plant operations, facility construction, and pile driving or excavation activities exceeds residential noise limits particularly when mobilisation extends into early morning or evening periods. Fuel storage and refueling operations during mobilisation create spill risks before bunded storage facilities are properly established. Clearing activities may disturb contaminated land, exposing workers to hazardous substances and creating environmental liabilities. Stormwater runoff from cleared areas and stockpiled materials can cause sediment discharge to waterways before erosion and sediment control measures are fully implemented. Inadequate waste management during mobilisation can result in materials being blown offsite or contaminating surrounding areas.
Consequence: Community complaints leading to regulatory investigations and work restrictions, environmental protection orders requiring costly remediation, fines for air quality or water pollution violations, worker exposure to contaminated materials causing health effects, and reputational damage affecting ongoing stakeholder relationships.