Chemical Burns from Caustic Degreasing Products
HighKitchen extraction cleaning requires alkaline degreasers with pH 12-14 capable of dissolving accumulated grease and carbon deposits. These strongly caustic solutions cause severe chemical burns through direct skin contact, with injury severity increasing with exposure time. Spray application creates inhalation exposure to chemical mists irritating respiratory passages and lungs. Eye contact with degreaser spray or splashes causes immediate pain and progressive corneal damage potentially resulting in permanent vision impairment if not treated within seconds. Concentrated degreasers spilled on skin penetrate clothing continuing to burn underlying tissue until thoroughly flushed.
Consequence: Permanent vision loss from eye exposure, severe chemical burns requiring skin grafts, respiratory injury from inhaling chemical mists, chemical pneumonitis from aspiration, and chronic respiratory sensitisation from repeated exposure to alkaline vapours.
Falls from Height During Hood and Duct Access
HighKitchen range hoods positioned 2.5-3.5 metres above floor level require stepladders or work platforms for internal cleaning access. Exhaust fan access necessitates working on roofs creating fall hazards from roof edges, skylights, and fragile roofing materials. Chemical residues on access equipment create slippery rungs and platforms. Working with chemical spray equipment or scraping tools occupies both hands preventing three-point contact with ladders. Confined kitchen spaces limit stable ladder positioning. Night work during kitchen closure periods reduces visibility exacerbating fall risks.
Consequence: Fractures from falls onto hard kitchen floor surfaces, head injuries from striking commercial kitchen equipment during falls, spinal injuries from awkward landing positions, serious injuries or fatalities from rooftop falls exceeding 3 metres, and penetrating injuries from falling onto or through fragile roofing materials.
Electrical Shock from Exhaust Fan Motors and Controls
HighExhaust fans incorporate electric motors, wiring, junction boxes, and control switches that become energised electrical hazards when contacted by degreasing chemicals or water during cleaning operations. Grease accumulation on electrical components creates tracking paths for electrical current. Cleaning around energised equipment with wet chemicals or water spray creates direct electrocution risks. Damaged cable insulation from grease attack or mechanical wear exposes live conductors. Workers contacting energised components whilst standing on wet surfaces or touching grounded metal ductwork complete electrical circuits through their bodies.
Consequence: Fatal electrocution from contact with live electrical components, severe electrical burns, cardiac arrest, respiratory paralysis, secondary injuries from involuntary muscle contractions causing falls, and arc flash burns from short circuits caused by chemical or water ingress into electrical enclosures.
Fire and Explosion from Ignition of Grease Deposits
HighAccumulated grease within extraction systems is highly flammable with ignition temperatures readily achieved from hot work, electrical faults, or nearby heat sources. Scraping dried grease deposits creates dust and vapours that can form explosive atmospheres in confined ductwork spaces. Use of heat guns or other heat-based cleaning methods can directly ignite grease. Sparks from grinding, cutting, or mechanical cleaning tools contacting metal surfaces ignite grease deposits. Electrical equipment operating in grease-contaminated environments creates ignition sources through arcing or overheating.
Consequence: Severe burn injuries from flash fires or grease ignition, respiratory burns from inhaling superheated gases in confined ductwork, building fire propagation through extraction systems extending to roof spaces and adjacent areas, and explosion injuries from ignited grease vapours in confined spaces.
Confined Space Hazards During Internal Duct Cleaning
MediumAccessing internal ductwork for comprehensive cleaning creates confined space entry hazards particularly in horizontal duct runs and large capacity systems where personnel enter duct interiors. Inadequate ventilation within ducts creates oxygen deficiency risks and allows chemical vapour accumulation from degreasers. Restricted entry and exit points prevent rapid evacuation in emergency situations. Limited working space causes awkward postures and restricted movement. Degreasing chemical application within confined ductwork concentrates vapours to hazardous levels.
Consequence: Asphyxiation from oxygen deficiency in poorly ventilated ducts, toxic chemical exposure from concentrated degreaser vapours, inability to escape during medical emergencies or fire events, and crushing injuries if ductwork collapses during internal access.
Slips and Falls on Grease-Contaminated Surfaces
MediumGrease removed from extraction systems creates extremely slippery conditions on kitchen floors, access equipment, and work platforms. Degreasing chemicals spilled or dripped onto surfaces further reduce traction. Grease residues on ladder rungs remain slippery even after apparent drying. Chemical overspray on floor surfaces creates slip hazards for cleaning personnel and kitchen staff. Cleaning operations often occur during low-light conditions reducing ability to identify slippery areas. Waterproof footwear worn for chemical protection may have reduced slip resistance compared to standard safety boots.
Consequence: Fractures from slipping on greasy surfaces and falling onto hard commercial kitchen floors or equipment, head injuries from striking counters or appliances during falls, soft tissue injuries including sprains and contusions, and increased severity if falls occur whilst carrying chemicals or cleaning equipment.
Manual Handling Injuries from Filter and Component Removal
MediumRemoving baffle filters, ductwork sections, and exhaust fan components involves manual handling of grease-laden items weighing 10-40kg or more. Grease accumulation significantly increases component weight beyond standard specifications. Confined working spaces within kitchens prevent optimal body positioning for lifting. Overhead removal of hood filters and panels requires sustained awkward postures with arms above shoulder height. Grease-contaminated surfaces make components slippery and difficult to grip securely. Removing stuck or seized components requires excessive force application in awkward positions.
Consequence: Lower back strain from lifting heavy grease-laden components in confined spaces, shoulder injuries from overhead work removing hood filters and access panels, hand and finger crush injuries from dropping slippery components, and chronic musculoskeletal disorders from repetitive manual handling during regular cleaning cycles.
Hot Surface Burns in Recently Operated Kitchens
MediumKitchen extraction systems retain substantial heat following cooking operations with hood surfaces, ductwork, and exhaust fans remaining hot enough to cause burns for several hours after kitchen closure. Heat retention is prolonged in insulated ductwork and large thermal mass components. Cleaning scheduled immediately following kitchen service exposes workers to hot surfaces. Inadequate communication about recent equipment use leaves cleaners unaware of thermal hazards. Contact with hot grease residue causes deeper burns than contact with clean hot metal surfaces due to grease adherence to skin.
Consequence: Thermal burns from contact with hot hood surfaces, ductwork, or exhaust fan housings; deeper burns from hot grease adhering to skin; scalding from hot grease dripping during cleaning operations; and cumulative minor burns over time creating chronic skin damage and scarring.