Professional SWMS for safe commercial coffee machine installation and repair work

Coffee Machine Installation-Repair Safe Work Method Statement

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Coffee machine installation and repair involves mounting, connecting, and servicing commercial coffee equipment, requiring careful management of electrical hazards, heavy equipment handling, and chemical safety.

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Overview

What this SWMS covers

Coffee machine installation and repair involves electrical connections, water systems, and heavy equipment handling in hospitality environments, requiring careful management of electrical and burn hazards.

Fully editable, audit-ready, and aligned to Australian WHS standards.

Why this SWMS matters

Coffee machine work involves high-voltage electrical systems, hot equipment, and chemical cleaning that can cause severe burns, electric shock, or chemical exposure in busy hospitality settings.

Reinforce licensing, insurance, and regulator expectations for Coffee Machine Installation-Repair Safe Work Method Statement crews before they mobilise.

Hazard identification

Surface the critical risks tied to this work scope and communicate them to every worker.

Risk register

Electrical Shock and Burn Hazards

High

Coffee machines operate on 240V with heating elements requiring electrical connections near water sources, creating severe shock and burn risks.

Consequence: Electric shock, severe burns from live electrical contact, cardiac arrest, or fire from faulty wiring.

Manual Handling of Heavy Equipment

Medium

Commercial coffee machines weigh 50-100kg requiring lifting and positioning, often in confined spaces or elevated positions.

Consequence: Back injuries, shoulder strain, hernias, or equipment drops causing crushing injuries.

Burns from Hot Surfaces and Steam

Medium

Coffee machines contain hot water systems, heating elements, and steam that remain hazardous during operation and immediately after shutdown.

Consequence: Severe burns from hot surfaces, steam burns, or scalding from hot water discharge.

Chemical Exposure Hazards

Medium

Coffee machine cleaning involves descaling chemicals and sanitizers that can cause skin irritation or respiratory issues if mishandled.

Consequence: Chemical burns, respiratory irritation, allergic reactions, or long-term health effects from cleaning agents.

Slips, Trips, and Falls

Medium

Installation on wet surfaces or around spilled coffee/chemicals creates slip hazards. Cable routing can create trip risks.

Consequence: Slips and falls causing fractures, head injuries, or back injuries.

Confined Space and Access Issues

Low

Some installations require access to confined spaces behind equipment with limited ventilation and emergency egress.

Consequence: Entrapment if unable to exit quickly, poor air quality during repairs.

Control measures

Deploy layered controls aligned to the hierarchy of hazard management.

Implementation guide

Elimination - Pre-assembled Equipment

Elimination

Use factory-pre-assembled coffee machines to reduce on-site electrical and mechanical work requirements.

Implementation

1. Select plug-and-play equipment. 2. Use pre-wired systems. 3. Minimize on-site assembly. 4. Choose equipment with built-in safety features.

Engineering - Safety Features

Engineering

Install machines with thermal cutouts, pressure relief valves, and automatic shut-off systems.

Implementation

1. Verify thermal protection. 2. Install pressure relief valves. 3. Use machines with safety switches. 4. Ensure proper ventilation.

Administrative - Safety Procedures

Administrative

Develop procedures for electrical isolation, testing, and chemical handling.

Implementation

1. Implement lockout/tagout. 2. Create testing protocols. 3. Develop chemical procedures. 4. Establish emergency response.

PPE - Electrical and Chemical Protection

PPE

Provide PPE for electrical work, chemical handling, and hot equipment.

Implementation

1. Issue electrical safety gloves. 2. Provide chemical-resistant gloves. 3. Use thermal protection. 4. Provide safety glasses.

Personal protective equipment

Requirement: Rubber insulating gloves (Class 2) with leather protectors

When: Any electrical work including wiring and testing

Requirement: Clear safety glasses with side protection

When: All work activities, especially around chemicals

Requirement: Nitrile or neoprene gloves for chemical resistance

When: Handling cleaning chemicals or descaling agents

Requirement: Heat-resistant apron or sleeves

When: Working near hot surfaces or steam

Requirement: Steel-capped boots with non-slip soles

When: All work activities, especially on wet surfaces

Inspections & checks

Before work starts

  • Inspect electrical supply and adequacy
  • Check equipment for damage and safety features
  • Verify water supply quality and pressure
  • Inspect PPE and tools for safe condition
  • Confirm electrical isolation procedures
  • Check ventilation around installation area
  • Verify chemical storage procedures
  • Confirm first aid and emergency access

During work

  • Monitor electrical connections and continuity
  • Check equipment stability during installation
  • Verify water connections for leaks
  • Monitor overheating during operation tests
  • Check chemical handling procedures
  • Verify emergency stop accessibility
  • Monitor heat stress signs
  • Ensure clear access routes maintained

After work

  • Test complete machine operation
  • Verify electrical safety with insulation testing
  • Check water system for leaks
  • Inspect mounting and stability
  • Document safety features
  • Provide operator training
  • Clean work area
  • Report equipment issues

Step-by-step work procedure

Give supervisors and crews a clear, auditable sequence for the task.

Field ready
1

Site Assessment and Preparation

Assess location for electrical supply, water access, ventilation, and structural integrity. Prepare work area and isolate utilities.

2

Equipment Positioning and Mounting

Position machine using mechanical aids. Secure to stable surface. Verify level installation.

3

Electrical Installation and Connection

Install electrical supply cable and connect to power following AS/NZS 3000. Install safety switches and earthing.

4

Water System Installation and Connection

Install water supply lines, filters, and drainage. Connect to water supply. Install backflow prevention.

5

System Testing and Commissioning

Test all functions including heating, steam, brewing. Verify safety features. Perform initial cleaning.

6

Final Setup and Operator Training

Complete adjustments and programming. Provide training on safe use, cleaning, emergency response.

7

Repair and Maintenance Procedures

Isolate all systems before repair. Use diagnostic tools. Test repairs before service return.

Frequently asked questions

What electrical safety requirements apply to coffee machine installation?

Licensed electricians only. Equipment requires RCD protection, proper earthing, AS/NZS 3000 compliance. Install safety switches. Never work on live systems near water.

How do I safely handle heavy coffee machines?

Use mechanical lifting equipment for machines over 25kg. Plan routes to avoid obstacles. Use team lifting. Consider pre-positioning before setup.

What are the safe procedures for testing coffee machines after installation?

Allow cooling before testing. Start with low-pressure tests. Monitor overheating. Test safety features separately. Prepare for hot water discharge.

How do I handle chemical cleaning safely during maintenance?

Wear chemical-resistant gloves and eye protection. Work in ventilated areas. Follow manufacturer dilution instructions. Have spill containment ready.

What safety features should be verified on coffee machine installations?

Check thermal cutouts, pressure relief valves, automatic shut-off, emergency stops. Verify RCD protection and earthing. Test safety interlocks.

Related SWMS documents

Browse all documents

Coffee machine installation and repair involves the assembly, mounting, electrical connection, plumbing setup, and maintenance of commercial coffee equipment including espresso machines, grinders, and brewing systems. This work includes mechanical installation, electrical wiring, water system connections, and equipment servicing. Typical activities include equipment positioning, electrical connections, water line installation, testing operations, and maintenance repairs. Equipment ranges from single espresso machines to multi-unit commercial systems, with work occurring in cafes, restaurants, offices, and hospitality venues. This SWMS applies to all coffee machine installation, repair, and maintenance activities, including equipment setup, electrical connections, plumbing work, and routine servicing.

Coffee machine work involves electrical systems, heavy equipment, and chemical handling that can cause severe injuries. Safe Work Australia reports show electrical faults and manual handling incidents contribute to workplace accidents in hospitality settings. Australian WHS Regulations require specific controls for electrical work, manual handling, and chemical safety. Improper installation can result in electrical faults, equipment failure, or chemical exposure hazards for operators and customers. The combination of high-voltage electrical systems, heavy machinery, and chemical cleaning agents creates complex safety challenges that require systematic risk management and compliance with electrical and food safety standards.

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Risk Rating

BeforeHigh
After ControlsLow

Key Controls

  • • Pre-start briefing covering hazards
  • • PPE: hard hats, eye protection, gloves
  • • Emergency plan communicated to crew

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