Comprehensive Safe Work Method Statement for power pole temporary support operations including pole stability assessment, guy wire installation, ground anchor controls, and electrical isolation procedures

Power Pole Temporary Support SWMS

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Power pole temporary support involves the installation of guy wires, bracing systems, and stabilising structures to prevent pole collapse during maintenance, service installation, or adjacent excavation activities. This critical safety work protects workers and the public from pole failure hazards while maintaining electrical service continuity. This Safe Work Method Statement provides comprehensive guidance for assessing pole stability, designing temporary support systems, installing ground anchors and guy wires, and managing electrocution risks from energised overhead lines.

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Overview

What this SWMS covers

Power pole temporary support encompasses the installation of guy wires, bracing frames, propping systems, and stabilising equipment to maintain pole integrity during high-risk activities including adjacent excavation, transformer replacement, conductor reconfiguration, or damaged pole assessment before permanent repair. These operations are essential in urban and rural electricity networks where pole failure would cause service disruption, property damage, or catastrophic injury. Temporary support systems are engineered solutions designed to resist overturning moments, bending stresses, and lateral loads that compromise pole stability. Guy wire systems using steel cables anchored into ground or existing structures provide tension-based support resisting pole movement. Rigid bracing frames constructed from steel or timber props create compressive support preventing pole deflection. Propping systems using hydraulic or mechanical jacks stabilise leaning poles or poles with deteriorated foundations awaiting permanent repair. Typical power pole temporary support scenarios include supporting poles during excavation within the zone of influence (typically 2 metres from pole base), stabilising poles after vehicle impact or storm damage, providing redundancy during overhead line work that increases conductor loads, and supporting heritage or protected poles during underground service installation nearby. Work occurs on both distribution poles (low voltage, 11kV, 22kV) and transmission structures requiring coordination with electricity network operators. This SWMS addresses all phases of temporary support work: initial pole stability assessment and electrical hazard identification, design of temporary support systems adequate for expected loads, installation of ground anchors and guy wire tensioning, verification of support effectiveness, and eventual removal when permanent repairs are completed or hazards eliminated. The document provides controls for high-risk hazards including pole collapse during installation, electrocution from energised overhead lines, ground anchor failure, and vibration-induced instability.

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Why this SWMS matters

Power pole collapse during temporary support operations has caused fatalities and serious injuries across Australian construction and utility sectors. Poles weighing 500kg to 2,000kg falling on workers or vehicles cause catastrophic crush injuries. Uncontrolled pole failure brings energised overhead conductors into contact with workers, vehicles, or structures causing electrocution deaths. Historical incidents include deaths from pole collapse during excavation near pole bases and electrocution when unsupported poles contacted workers during storm repair operations. Electrocution from energised overhead lines presents the highest consequence risk during power pole temporary support. Most distribution poles carry 11kV or 22kV conductors that remain energised during support installation work. Workers or equipment contacting conductors, or workers positioned within minimum approach distances without electrical qualification and authorisation, risk instant electrocution and death. The Electricity Supply Act and AS/NZS 4836 specify strict minimum approach distances and work procedures for live electrical environments. Ground anchor failure causes sudden loss of guy wire tension resulting in uncontrolled pole movement or collapse. Anchors installed in poor soil conditions (saturated clay, loose sand, rock), at insufficient depth, or without adequate load testing can pull out under load. Guy wires under high tension store significant energy; anchor failure releases this energy instantly causing wire recoil that strikes workers or cuts through materials creating projectile hazards. Vibrational hazards from equipment (excavators, jackhammers, pile drivers) operating near supported poles can cause ground settlement, anchor displacement, or pole base deterioration resulting in delayed failure hours or days after temporary support installation. The Work Health and Safety Act 2011 requires principal contractors to assess risks from vibration-producing equipment and implement controls protecting temporary structures from vibration-induced failure.

Reinforce licensing, insurance, and regulator expectations for Power Pole Temporary Support Safe Work Method Statement crews before they mobilise.

Hazard identification

Surface the critical risks tied to this work scope and communicate them to every worker.

Risk register

High

Power poles become unstable during temporary support installation when excavation near the pole base reduces ground support, when damaged poles have compromised structural integrity, or when conductor loads exceed pole capacity during maintenance activities. Poles can collapse suddenly without warning if lateral loads (wind, conductor tension, vehicle impact) exceed remaining pole strength. Installation of temporary support requires workers to approach unstable poles creating exposure to collapse hazards. Guy wire installation requires workers to position anchors, route cables, and apply tension while the pole remains partially unsupported. Equipment striking poles during anchor installation or excavation can trigger immediate collapse. Deteriorated poles with internal rot or ground-line corrosion may appear stable but fail catastrophically when additional loads from temporary support are applied.

Consequence: Catastrophic crush injuries or death if falling pole strikes workers. Multiple fatalities possible if pole collapse brings energised conductors into contact with workers or equipment. Uncontrolled pole movement during partial collapse can cause worker falls from heights if working from elevated platforms near pole. Property damage and service disruption affecting thousands of customers.

High

Temporary support work typically occurs on energised power poles carrying low voltage (230V/400V), 11kV, or 22kV conductors that remain live during operations. Workers, tools, or equipment contacting conductors causes instant electrocution with high probability of death. Guy wires installed too close to conductors can contact lines when tensioned or during wind movement. Metal excavators, elevated work platforms, or cranes operating near poles can contact conductors through boom movement or equipment slewing. Workers on ladders or EWPs adjacent to poles can inadvertently contact conductors while reaching for guy wire attachment points. Minimum approach distances specified in AS/NZS 4836 require 1 metre clearance for voltages up to 33kV for unauthorised persons; working within these distances without electrical authority and appropriate controls risks electrocution.

Consequence: Instant death or permanent disability from electrocution. High voltage (11kV, 22kV) contact typically fatal with current passing through chest and heart. Arc flash burns causing permanent disfigurement. Multiple casualties if earthed equipment or guy wires become energised and workers subsequently contact grounded equipment. Secondary injuries from falls after electrical shock.

High

Ground anchors supporting guy wire systems can fail if installed at insufficient depth (minimum 1.2-1.5 metres required in most soils), in unsuitable soil conditions (loose sand, saturated clay, fractured rock), or without adequate load testing before accepting guy wire tension. Anchor failure releases stored energy in tensioned guy wires causing violent recoil. Steel guy wires under tension (typically 1,000-4,000kg load) behave like springs; sudden release causes wire to whip back at high velocity striking anything in the path. Anchor pull-out often occurs hours or days after installation when ground conditions change (rain saturation, frost action) or when additional loads are applied unexpectedly (wind loading on conductors, equipment vibration). Poor anchor installation techniques including inadequate embedment length, incorrect anchor angle, or using undersized anchors for required loads increases failure risk.

Consequence: Laceration and amputation injuries from recoiling guy wires striking workers at high velocity. Blunt trauma injuries if anchor or tensioning hardware becomes projectile during failure. Secondary pole collapse following anchor failure causing crush injuries. Property damage from uncontrolled guy wire movement striking vehicles, buildings, or other infrastructure.

Medium

Excavation equipment, jackhammers, pile drivers, and compaction equipment operating within 10 metres of temporary support installations generate ground vibrations that cause soil settlement, anchor displacement, and gradual loss of guy wire tension. Vibration-induced settlement is particularly pronounced in loose granular soils, recently disturbed ground, and saturated conditions where vibration causes soil liquefaction. Ground settlement beneath pole bases reduces pole stability even with temporary support in place. Anchor displacement due to vibration occurs progressively; small movements accumulate over hours or days resulting in significant loss of guy wire tension and support effectiveness. Equipment operators often do not recognise vibration impacts on nearby temporary structures resulting in continued vibration exposure until failure occurs.

Consequence: Gradual pole movement and eventual collapse as ground settlement and anchor displacement reduce temporary support effectiveness. Delayed failure occurring hours or days after vibration exposure when workers may not be prepared for collapse hazard. Guy wire tension loss causing sudden load redistribution and anchor overload leading to sequential failure of multiple support points.

Medium

Ground anchors, guy wire hardware, tensioning equipment, and bracing components are heavy (20kg to 80kg per component) and awkward to handle due to shape, sharp edges, and need for precise positioning. Workers must carry equipment across uneven terrain, position anchors in excavated holes requiring bending and reaching, and manipulate guy wires under tension creating sudden load changes. Repetitive manual handling during installation of multiple guy wires (typically 2-4 per pole) causes cumulative strain. Ground-level work requires sustained awkward postures (squatting, kneeling, reaching) while installing anchors and attaching guy wire terminations. Tensioning operations require workers to apply significant force to ratchet mechanisms or come-along hoists while maintaining balance on uneven ground.

Consequence: Lower back strain and herniated discs from lifting heavy anchors and equipment. Shoulder and rotator cuff injuries from overhead work attaching guy wires to pole mounting points. Finger crush injuries when hardware shifts unexpectedly during installation. Chronic musculoskeletal disorders from cumulative strain during repeated temporary support installations.

Control measures

Deploy layered controls aligned to the hierarchy of hazard management.

Implementation guide

Elimination Control

Elimination of electrocution hazards is achieved through electrical isolation (de-energisation) of overhead conductors or by maintaining strict minimum approach distances and working under electrical authority. Work on de-energised lines eliminates electrical hazards entirely and is the preferred control. Where isolation is not feasible due to service continuity requirements, authorised electrical workers working under electrical authority with appropriate minimum approach distances provides high-level control.

Implementation

1. Request electrical isolation (de-energisation) from network operator for all overhead conductors on pole requiring temporary support 2. If isolation is granted, verify isolation with approved voltage testing equipment before work commences and install safety earths 3. Where isolation is not feasible, engage licensed electrical workers (authorised for live line work to AS/NZS 4836) to perform temporary support installation within minimum approach distances 4. Establish minimum approach distances per AS/NZS 4836: 1.0 metre for up to 33kV systems (unauthorised persons), 0.6 metre for authorised electrical workers with appropriate PPE and controls 5. Mark exclusion zones around energised conductors using barrier tape, signage, and physical barricades preventing unauthorised worker or equipment approach 6. Position guy wire anchor points and routing to maintain minimum clearances from conductors throughout installation and under maximum wind displacement 7. Use insulated tools and non-conductive guy wire materials (synthetic rope, insulated steel cable) where work must occur near energised conductors 8. Assign competent observer (dedicated spotter) to monitor clearances continuously when equipment or workers operate near minimum approach distance limits

Engineering Control

Engineering assessment by qualified structural engineers ensures temporary support systems are designed with adequate capacity for expected loads including pole self-weight, conductor tension, wind loading, and dynamic loads from equipment operations. Engineered designs specify anchor types, embedment depths, guy wire sizes, and tensioning requirements preventing under-designed systems that can fail.

Implementation

1. Engage qualified structural or civil engineer to assess pole condition, loading environment, and design temporary support system 2. Engineer to specify anchor type (screw anchors, concrete deadmen, rock anchors) suitable for soil conditions identified through site investigation 3. Design must include load calculations for guy wire tension, anchor capacity, pole bending moments, and factor of safety (minimum 2:1 typically required) 4. Specify minimum anchor embedment depths based on soil type: 1.2m minimum in stable soils, 1.5m or greater in sandy or disturbed soils 5. Detail guy wire attachment points on pole ensuring attachments are located at structurally sound sections (avoiding rotted or damaged areas) 6. Calculate required guy wire pre-tension loads ensuring adequate support without overloading pole or anchors 7. Provide inspection and tensioning schedules specifying when guy wires must be re-tensioned to maintain design loads 8. Engineer to sign off on design and issue supporting calculations for regulatory compliance and liability protection

Engineering Control

Load testing of installed ground anchors before guy wire tensioning verifies anchor capacity and identifies inadequate installations before they are subjected to full operational loads. Testing involves applying loads exceeding design requirements and measuring anchor displacement confirming adequate performance.

Implementation

1. Install ground anchors to design embedment depth using appropriate equipment (hand augers, mechanical augers, excavators for deadman anchors) 2. Allow concrete deadman anchors to cure minimum 7 days (28 days preferred) before load testing to achieve design strength 3. Conduct load test using calibrated tensioning equipment (hydraulic jack and load cell, or come-along with tension gauge) 4. Apply test load equal to 150% of design working load and hold for minimum 5 minutes while monitoring anchor displacement 5. Measure anchor displacement using survey equipment or measuring tape from fixed reference point; displacement must be less than 25mm during test 6. If anchor displacement exceeds 25mm or continues to move under sustained load, reject anchor and install replacement in different location or at greater depth 7. Document all load test results including test loads applied, displacement measurements, and pass/fail determination 8. Mark passed anchors with identification tags recording test date, load applied, and installer information for traceability

Administrative Control

Systematic assessment of pole stability before and during temporary support installation identifies poles requiring additional controls or immediate replacement rather than temporary support. Continuous monitoring detects deteriorating conditions that require work suspension or additional support measures.

Implementation

1. Conduct visual inspection of pole identifying external damage (cracks, splitting, rot, woodpecker damage), ground-line deterioration, and lean exceeding normal tolerances 2. Perform pole sounding test by striking pole with hammer at ground line listening for hollow sound indicating internal rot or decay 3. Measure pole lean using inclinometer or plumb bob; lean exceeding 5% from vertical indicates structural concern requiring engineering assessment 4. Assess pole loading including conductor configurations, transformer weight, and service cables determining total load compared to pole design capacity 5. Review pole age and maintenance history; poles over 30 years old or with no maintenance records require additional scrutiny 6. Install tilt monitoring equipment (inclinometers, survey monitoring) on high-risk poles measuring pole movement in real-time during work operations 7. Establish trigger levels for pole movement requiring immediate work cessation (typical trigger: 10mm movement at pole top during 1-hour period) 8. Re-assess pole stability daily before work commences checking for changes in conditions, weather impacts, or evidence of overnight movement

Engineering Control

Physical barriers and traffic controls prevent vehicle impact to poles during support installation, protect workers from traffic hazards, and exclude public from areas where pole collapse or equipment hazards exist. Traffic management is critical for roadside pole work where vehicle strikes are common.

Implementation

1. Establish exclusion zone with minimum 5-metre radius around pole under temporary support preventing unauthorised entry and vehicle approach 2. Deploy impact-rated barriers (concrete barriers, water-filled barriers) protecting poles from vehicle strike in roadway locations 3. Implement Traffic Management Plan per AS 1742.3 for roadway work including advance warning signs, speed restrictions, and lane closures if required 4. Position delineators, cones, and barrier fencing defining work zone boundary with high-visibility materials visible in all weather and lighting conditions 5. Assign traffic control personnel if work occurs in high-traffic locations or where traffic must be actively managed around work zone 6. Install temporary lighting and reflective marking on poles, barriers, and guy wires for night work ensuring visibility to approaching traffic 7. Use spotter with dedicated observation role monitoring vehicle behaviour and alerting crew to vehicles approaching work zone 8. Coordinate with police or traffic authorities for high-risk locations requiring road closure or police traffic management support

Administrative Control

Vibration monitoring and equipment standoff distance protocols prevent ground settlement and anchor displacement caused by excavation equipment, compaction equipment, and construction vibration sources operating near temporary support systems.

Implementation

1. Establish equipment exclusion zones around temporary support installations: minimum 10 metres from pole base for excavators and heavy equipment, 5 metres for hand tools and light equipment 2. Install vibration monitoring equipment (geophones, accelerometers) at ground anchors measuring peak particle velocity (PPV) and frequency 3. Set vibration limits per AS 2187.2 for temporary structures: PPV less than 25mm/s for frequencies above 10Hz at anchor locations 4. Brief equipment operators on temporary support locations and requirement to maintain standoff distances at all times 5. Suspend operations if vibration monitoring indicates levels approaching limits; relocate equipment further from temporary support before resuming work 6. Conduct daily guy wire tension checks when vibration-producing equipment operates nearby; re-tension if tension loss exceeds 10% of design load 7. Implement staged excavation protocols when working near poles: excavate on far side of pole first, install temporary support, then excavate remaining area 8. Coordinate work schedules between temporary support crew and excavation crews ensuring support is installed and verified before vibration activities commence

PPE

Personal protective equipment provides final line of defence against power pole temporary support hazards including electrical exposure, falling objects, manual handling injuries, and environmental hazards. PPE selection must address both electrical and mechanical hazards present in the work environment.

Implementation

1. Wear steel cap safety boots (AS/NZS 2210.3) with 200-joule impact resistance and electrical hazard rating if working near energised conductors 2. Use Class E hard hat (AS/NZS 1801) with electrical insulation rating protecting from falling objects and electrical contact 3. Don high-visibility vest (Class D day/night, AS/NZS 4602.1) ensuring visibility to traffic and equipment operators 4. Wear heavy-duty leather work gloves with impact padding protecting hands during anchor installation and guy wire handling 5. Use safety glasses (AS/NZS 1337 medium impact) with side shields protecting eyes from wire fragments, soil debris, and hardware recoil 6. Wear arc-rated clothing and PPE if authorised electrical worker working within minimum approach distances (per AS/NZS 4836) 7. Apply sun protection (SPF 50+ sunscreen, broad-brim hard hat liner, long sleeves) for extended outdoor work during high UV periods 8. Use hearing protection (AS/NZS 1270) if equipment noise (augers, jackhammers, generators) exceeds 85dB during anchor installation

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Personal protective equipment

Requirement: AS/NZS 1801 Class E with 2,200-volt electrical insulation rating

When: Required for all power pole temporary support work protecting from both falling objects and electrical contact. Must be worn whenever working within 3 metres of poles with overhead conductors.

Requirement: AS/NZS 2210.3 with steel toe cap and electrical hazard rating

When: Required when working near energised infrastructure protecting feet from crush injuries and providing secondary electrical insulation. Boots must be maintained dry and in good condition to retain electrical resistance.

Requirement: Class D day/night vest per AS/NZS 4602.1 with 360-degree reflective striping

When: Mandatory for all roadside work and when working near equipment operations ensuring worker visibility to traffic and plant operators in all lighting and weather conditions.

Requirement: Leather or synthetic gloves with reinforced palms and impact padding on back of hand

When: Required during anchor installation, guy wire handling, and tensioning operations protecting hands from crush injuries, wire punctures, and impact from hardware.

Requirement: AS/NZS 1337 medium impact rating with wrap-around or side shield design

When: Mandatory eye protection for all operations protecting from wire fragments during cutting, soil and debris during anchor installation, and hardware recoil during tensioning.

Requirement: Arc-rated shirt and trousers per AS/NZS IEC 61482, arc-rated face shield, insulated gloves

When: Required for authorised electrical workers working within minimum approach distances of energised conductors. Arc rating must be appropriate for fault level of electrical system per AS/NZS 4836.

Inspections & checks

Before work starts

✓Verify electrical isolation has been implemented and tested, or confirm electrical authority and minimum approach distance controls if working on energised poles
✓Inspect all temporary support equipment including anchors, guy wires, tensioning hardware, and shackles for damage, corrosion, or defects
✓Review structural engineering design for temporary support confirming all materials match specifications and installation crew understands requirements
✓Assess pole condition through visual inspection, sounding test, and lean measurement identifying any conditions requiring additional controls
✓Check weather forecast for high winds (over 40km/h), electrical storms, or conditions that may impact safe work execution
✓Verify traffic management is implemented per approved plan with all barriers, signage, and traffic control personnel in position
✓Confirm all workers hold required qualifications (electrical authority if required, Working at Heights, confined space if applicable)
✓Test communication systems between ground crew, equipment operators, and electrical authority holder ensuring reliable contact throughout operations

During work

✓Monitor pole for any signs of movement, cracking sounds, or visible deflection indicating instability requiring immediate work suspension
✓Observe minimum approach distances continuously using spotters when work occurs near energised conductors; stop work immediately if clearances compromised
✓Check anchor installations during load testing ensuring displacement remains within acceptable limits before accepting anchors for tensioning
✓Monitor guy wire tensions using tension gauges or visual markers checking tensions remain at design levels throughout installation
✓Verify traffic barriers and exclusion zones remain in position; reposition barriers if displaced by wind, traffic, or equipment
✓Assess ground conditions around anchors for signs of soil disturbance, water infiltration, or other changes that may affect anchor capacity
✓Monitor equipment operations ensuring standoff distances from temporary support installations are maintained at all times
✓Check weather conditions for changing winds, approaching storms, or other environmental factors requiring work suspension

After work

✓Conduct final inspection of installed temporary support measuring guy wire tensions and confirming all components are properly secured
✓Photograph installation from multiple angles documenting anchor positions, guy wire routing, pole condition, and overall configuration
✓Complete installation documentation recording anchor test results, tensioning loads, equipment used, and installer information
✓Install signage on temporary support systems warning of guy wire trip hazards, energised conductors, and temporary nature of installation
✓Establish inspection schedule for temporary support systems specifying frequency of re-tensioning and monitoring (typically weekly minimum)
✓Brief maintenance personnel or site supervisors on temporary support location, limitations, and inspection requirements during installation period
✓Remove all tools, equipment, and materials from work area ensuring no trip hazards or objects that could be struck by public remain
✓Document completion in work records including sign-off by structural engineer if design included engineered temporary support system

Step-by-step work procedure

Give supervisors and crews a clear, auditable sequence for the task.

Field ready

Site Assessment and Electrical Hazard Identification

Conduct comprehensive site assessment identifying pole location, overhead conductor configuration, voltage levels, and energisation status. Verify electrical isolation status by contacting network operator and obtaining isolation certificates if de-energisation has been approved. If conductors remain energised, identify conductor voltage (LV, 11kV, 22kV), conductor sag under maximum wind conditions, and required minimum approach distances per AS/NZS 4836. Assess pole condition through visual inspection checking for external damage, ground-line rot, woodpecker damage, and structural defects. Perform pole sounding test striking pole with hammer listening for hollow sounds indicating internal decay. Measure pole lean using inclinometer or plumb bob from multiple directions. Review pole construction details including height, class, age, and loading configuration (conductor types, transformer presence). Identify underground services near proposed anchor locations by contacting Dial Before You Dig and conducting electromagnetic and GPR service location. Assess site access, terrain conditions, traffic management requirements, and environmental constraints. Photograph pole from all sides documenting current condition before work commences.

Safety considerations

Verify energisation status before any work near poles with overhead conductors. Maintain minimum approach distances at all times. Assess pole stability before allowing workers to approach; very unstable poles may require remote assessment or immediate replacement rather than temporary support.

Engineering Design and Materials Procurement

Engage qualified structural engineer to design temporary support system based on site assessment findings and expected load conditions. Engineer to specify anchor types (screw anchors, concrete deadmen, rock anchors) suitable for identified soil conditions, embedment depths meeting capacity requirements, guy wire sizes and materials (galvanised steel cable, synthetic rope), and tensioning loads required for adequate support. Design must include load calculations, bending moment analysis, and factors of safety (minimum 2:1 for temporary structures). Review and approve engineering design before procurement and installation. Procure all materials per engineering specifications including ground anchors of specified type and size, guy wire cable or rope of specified diameter and strength, tensioning hardware (turnbuckles, come-alongs, gripples), attachment hardware (pole bands, thimbles, shackles), and load testing equipment (tensioning gauges, load cells). Inspect all materials upon receipt confirming compliance with specifications and checking for damage or defects. Verify material certifications and test certificates are provided for structural components.

Safety considerations

Only use engineered temporary support designs from qualified structural engineers. Do not improvise or modify designs without engineer approval. Verify all materials meet specifications; substitutions require engineer review and approval. Maintain material certifications for regulatory compliance.

Traffic Management and Exclusion Zone Establishment

Implement traffic management per approved Traffic Management Plan and AS 1742.3 standards before equipment or workers enter work area. Position advance warning signs at prescribed distances (typically 50-200 metres depending on speed zone) alerting traffic to upcoming work zone. Deploy physical barriers establishing minimum 5-metre exclusion zone around pole preventing vehicle approach and unauthorised entry. Use impact-rated barriers (concrete K-rail, water-filled barriers) if work occurs in roadway where vehicle impact risk exists. Install delineators, traffic cones, and barrier fencing defining work zone perimeter with high-visibility materials. For roadway work, engage traffic control personnel positioned with communication equipment and clear visibility of approaching traffic. Verify all barriers are stable and adequately weighted or anchored preventing displacement. Position emergency equipment including first aid kit, fire extinguisher, and spill kit within exclusion zone for immediate access. Brief all personnel on traffic management controls, emergency procedures, and communication protocols before work commences.

Safety considerations

Never commence work without adequate traffic management and exclusion zones in place. Ensure barriers physically prevent vehicle approach not just visual demarcation. Verify traffic control personnel (if required) have clear visibility and communication. Position emergency equipment for immediate access.

Ground Anchor Installation and Load Testing

Mark anchor positions per engineering design maintaining required clearances from underground services (minimum 600mm), existing foundations, and other buried structures. For screw anchors, use mechanical auger equipment (truck-mounted auger, excavator auger attachment) installing anchors to design depth (typically 1.2-1.5 metres minimum) and angle (typically 45 degrees from horizontal aligned with guy wire direction). Monitor installation torque ensuring consistent resistance indicating good soil engagement; significant variation suggests voids or poor soil requiring anchor relocation. For concrete deadman anchors, excavate trenches to required depth (minimum 1.2 metres), place formed concrete blocks or pour concrete in place, and allow curing per engineering specifications (minimum 7 days before loading, 28 days preferred). Install anchor rods or cables into concrete before initial set. For rock anchors, drill holes using rotary percussion drill to specified depth, install expanding anchor or grouted anchor per manufacturer requirements. After installation and curing, conduct load testing by attaching calibrated tensioning equipment (hydraulic jack with load cell, or come-along with tension gauge) and applying test load equal to 150% of design working load. Hold test load for 5 minutes while monitoring anchor displacement from fixed reference point. Accept anchors showing less than 25mm displacement during test; reject and reinstall anchors exceeding displacement limits. Document all test results with anchor identification tags.

Safety considerations

Verify underground services have been located before excavating or drilling for anchors. Maintain minimum approach distances if mechanical equipment operates near energised conductors. Test all anchors to 150% of working load before accepting for guy wire installation. Reject anchors showing excessive displacement.

Guy Wire Installation and Routing

Install guy wire attachment hardware on pole at locations specified in engineering design using pole bands, through-bolts, or wrap-around attachments depending on pole construction and design requirements. Verify attachment hardware is installed on structurally sound sections of pole avoiding areas with visible rot, cracks, or damage. Route guy wires from pole attachment points to ground anchors maintaining minimum approach distances from energised conductors (minimum 1.0 metre for up to 33kV, greater for higher voltages) throughout wire path and accounting for maximum wind displacement. Use insulated spacers or standoffs if guy wires must pass near conductors preventing contact during wind movement or wire tensioning. Attach guy wire end fittings (thimbles, swaged loops, spelter sockets) using proper termination techniques per manufacturer requirements ensuring full strength of wire is developed. Connect guy wires to ground anchors using appropriate hardware (shackles, turnbuckles, adjustment grips) allowing for tension adjustment. Verify all connections are properly assembled with pins installed, bolts tightened to specifications, and safety clips engaged preventing unintentional disconnection.

Safety considerations

Maintain minimum approach distances from energised conductors during all guy wire installation activities. Use insulated tools and non-conductive materials when working near energised infrastructure. Verify all connections are properly assembled before tensioning. Position workers out of line with guy wires during installation anticipating potential wire breakage or hardware failure.

Guy Wire Tensioning and Support Verification

Apply tension to installed guy wires using calibrated tensioning equipment (turnbuckles with tension gauges, come-alongs with load cells, or hydraulic tensioners) per engineering design specifications. Begin tensioning gradually observing pole behaviour and anchor stability throughout process. Apply tension in balanced manner between multiple guy wires on same pole preventing asymmetric loading that could cause pole movement. Achieve design tension loads specified by engineer (typically 1,000-4,000kg per wire depending on pole size and loading) verified using tension gauges or load cells. Install tension indicators or witness marks on tensioning hardware allowing visual verification of tension maintenance during installation period. After tensioning, verify pole alignment using survey equipment or inclinometer confirming pole is plumb or has returned to acceptable lean tolerances (typically less than 2% from vertical). Measure pole deflection under load if design specifies maximum allowable deflection limits. Test guy wire tensions after initial tensioning by applying small additional load and verifying elastic response indicating wires are properly seated and loaded. Re-check anchor embedment areas for signs of movement or soil disturbance after tensioning is complete.

Safety considerations

Apply tension gradually in balanced manner between multiple guy wires. Position workers out of line with wires during tensioning anticipating potential anchor failure or wire breakage. Verify design tension loads are achieved using calibrated measuring equipment. Re-check anchor stability after tensioning is complete.

Installation Inspection and Documentation

Conduct comprehensive final inspection of installed temporary support system verifying all components are correctly installed and functioning as designed. Measure guy wire tensions confirming all wires maintain design loads within acceptable tolerance (typically ±10%). Inspect all connections checking for proper assembly, adequate bolt tightening, and no signs of hardware distress. Verify minimum approach distances are maintained from energised conductors under current wire configuration and calculate clearances under maximum anticipated wind displacement. Check anchor areas for soil disturbance, water infiltration, or other conditions that may affect long-term anchor stability. Install permanent identification tags on temporary support systems recording installation date, design loads, inspection schedule, and engineer contact information. Install warning signage on guy wires at locations where public or workers may encounter trip hazards; use high-visibility flagging or markers ensuring visibility. Photograph completed installation from multiple angles documenting anchor locations, wire routing, connection details, and overall configuration. Complete installation documentation including anchor load test results, as-built drawings showing actual anchor positions and wire routing, tensioning records, and sign-off by responsible engineer. Brief site supervisors and maintenance personnel on temporary support limitations, inspection requirements (typically weekly minimum), and procedures for reporting concerns or damage.

Safety considerations

Verify all guy wire tensions are at design loads before accepting installation. Confirm minimum approach distances are maintained from energised conductors. Install warning signage and trip hazard marking preventing public injury. Establish clear inspection schedule and responsibility.

Monitoring and Maintenance During Installation Period

Implement ongoing inspection and maintenance regime throughout temporary support installation period (which may range from days to months depending on project requirements). Conduct weekly inspections minimum, or more frequently if specified in engineering design or if environmental conditions are adverse (heavy rain, high winds, frost conditions). During inspections, measure guy wire tensions using tension gauges verifying tensions remain within ±10% of design loads; re-tension wires showing significant tension loss. Visually inspect anchors for soil disturbance, displacement, or ground conditions changes that may affect capacity. Check all connections for loosening, corrosion, or hardware distress; re-tighten and replace hardware as needed. Verify minimum approach distances are maintained particularly if conductor sag has changed due to temperature or loading. Monitor pole condition for signs of progressive deterioration, increased lean, or new damage. Inspect warning signage and trip hazard marking replacing faded or damaged markers. Document all inspections recording wire tensions, observations, and corrective actions taken. Implement corrective actions immediately for any deficiencies identified during monitoring including re-tensioning, anchor reinforcement, or additional supports if conditions have deteriorated. Notify structural engineer if significant issues are identified requiring design assessment or modifications to temporary support system.

Safety considerations

Conduct inspections at specified frequency throughout installation period. Re-tension guy wires showing significant tension loss before accepting for continued service. Report significant issues to structural engineer for assessment. Do not delay corrective actions for identified deficiencies.

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Frequently asked questions

What are minimum approach distances for power pole temporary support work near energised conductors?

Minimum approach distances for unauthorised persons working near energised conductors are specified in AS/NZS 4836 and vary by voltage level. For voltages up to 33kV (including 230V/400V low voltage, 11kV, and 22kV distribution), minimum approach distance is 1.0 metre for all body parts, tools, and equipment. This distance must be maintained at all times accounting for maximum conductor sag under high temperatures and wind displacement. Authorised electrical workers who hold appropriate qualifications and electrical authority can work within reduced minimum approach distances (typically 0.6 metres for 11kV/22kV systems) provided they use appropriate arc-rated PPE, insulated tools, and follow electrical authority procedures. Electrical isolation (de-energisation) is the preferred control eliminating electrocution hazards entirely; this should be requested from network operators for all temporary support work where service interruption is acceptable. Where isolation is not possible, temporary support systems must be designed with anchor positions and guy wire routing maintaining minimum approach distances throughout installation, under maximum wind conditions, and during entire installation period. Spotters should be assigned to continuously monitor clearances when work occurs near minimum approach distance limits. All equipment including excavators, augers, and elevated platforms must maintain minimum approach distances; boom or bucket contact with energised conductors typically results in immediate electrocution of operators and ground personnel.

How should ground anchors be load-tested before accepting for guy wire tensioning?

Ground anchor load testing must be conducted to verify capacity before guy wires are tensioned to design loads. Testing involves applying loads exceeding the design working load to confirm anchors will not displace or fail under operational conditions. After installing anchors to design depth and allowing concrete curing if applicable (minimum 7 days for concrete deadmen), attach calibrated tensioning equipment (hydraulic jack with load cell, or come-along with tension gauge) to the anchor. Apply test load equal to 150% of the design working load specified by engineer (for example, if design load is 2,000kg, apply 3,000kg test load). Hold the test load for minimum 5 minutes while monitoring anchor displacement from a fixed reference point using survey equipment, measuring tape, or dial gauge. Acceptable anchors show displacement less than 25mm during the hold period and no continuing movement under sustained load. Reject anchors that displace more than 25mm, that continue to move progressively during hold period, or that show signs of soil heaving or disturbance around anchor location. Rejected anchors must be reinstalled in different locations (minimum 2 metres from failed anchor), at greater depth, or using larger anchor sizes or different anchor types suitable for soil conditions encountered. Document all load tests recording test loads applied, hold duration, displacement measurements, pass/fail determination, and installer signatures. Retain test documentation for project records and regulatory compliance. Anchor load testing is critical because anchor failure after guy wire tensioning releases stored energy violently causing wire recoil and potential pole collapse.

What inspection and maintenance is required for temporary support systems during the installation period?

Temporary support systems require regular inspection and maintenance throughout their installation period which may range from days to months depending on project duration. Implement weekly inspections at minimum, or more frequently (every 2-3 days) if weather conditions are adverse (heavy rainfall, high winds, freeze-thaw cycles) or if vibration-producing equipment operates nearby. During inspections, measure guy wire tensions using calibrated tension gauges verifying tensions remain within ±10% of design loads; re-tension wires showing significant loss to restore design capacity. Visually inspect ground anchors for soil disturbance, ponding water, ground settlement, or displacement; investigate and repair any observed issues. Check all connection hardware (shackles, turnbuckles, pole bands) for loosening, corrosion, or distress; re-tighten bolts, replace corroded hardware, and document repairs. Verify minimum approach distances from energised conductors remain adequate particularly if conductor sag has changed due to temperature or loading variations. Monitor pole condition checking for increased lean (measure with inclinometer), new cracks or damage, or progressive deterioration requiring engineer notification. Inspect warning signage and trip hazard markers replacing damaged or faded warnings ensuring continued public safety. Document all inspections in inspection logbook recording wire tensions, observations, corrective actions, and inspector identification. Notify structural engineer immediately if significant issues are identified including anchor displacement exceeding 50mm, guy wire tension loss greater than 20%, pole movement or increased lean, or damage to support system components. Follow engineer recommendations for remediation which may include anchor reinforcement, additional guy wires, or expedited permanent pole repair.

What controls are required for excavation and vibration-producing equipment operating near temporary support installations?

Excavation and vibration-producing equipment can cause ground settlement, anchor displacement, and loss of temporary support effectiveness requiring strict controls when operating near installations. Establish equipment exclusion zones around all temporary support components: minimum 10 metres from pole bases and ground anchors for heavy excavators, compactors, and vibratory equipment; minimum 5 metres for hand-operated equipment and light machinery. Mark exclusion zones clearly using barrier fencing, delineators, and warning signage visible to equipment operators. Brief all equipment operators before work commences identifying temporary support locations, exclusion zone boundaries, and requirements to maintain standoff distances. Install vibration monitoring equipment (geophones, accelerometers) at ground anchors if vibration-producing work must occur within 20 metres of temporary support systems. Set vibration limits per AS 2187.2 for temporary structures: peak particle velocity less than 25mm/s for frequencies above 10Hz measured at anchor locations. Suspend equipment operations immediately if monitoring indicates vibration levels approaching limits; relocate equipment further from temporary supports before resuming work. Conduct daily guy wire tension checks when vibration-producing equipment operates within 20 metres; re-tension wires showing tension loss exceeding 10% of design load before accepting for continued service. Implement staged excavation protocols when working near supported poles: complete excavation on far side of pole first maintaining maximum offset, install and verify temporary support, then excavate remaining area. Coordinate work schedules ensuring temporary support installation is complete and verified by engineer before vibration-producing activities commence nearby. Increase inspection frequency to every 2-3 days (from weekly) when vibration activities are ongoing monitoring for early signs of support system distress.

When should electrical isolation be requested versus working on energised infrastructure during temporary support installation?

Electrical isolation (de-energisation) should be requested for all power pole temporary support work where service interruption is acceptable to customers and network operators. Isolation eliminates electrocution hazards entirely and represents the highest level of electrical safety control per hierarchy of control principles. Request isolation from network operators minimum 5 business days before planned work providing details of pole location, work scope, and duration required. Network operators assess isolation feasibility considering customer impact, network configuration, and alternative supply arrangements. Isolation may be granted for poles serving small customer numbers, where alternative supply is available, or during planned maintenance outages. When isolation is approved, verify isolation using approved voltage testing equipment before work commences, install safety earths on de-energised conductors per AS/NZS 4836, and treat all conductors as live until isolation is proven. Work on energised infrastructure is required when isolation is not feasible due to critical customer loads (hospitals, emergency services), lack of alternative supply, or network constraints preventing outage. Working on energised poles requires engagement of licensed electrical workers holding appropriate electrical authority for voltage level and work scope, strict compliance with minimum approach distances (1.0 metre for unauthorised persons, 0.6 metre for authorised workers with appropriate controls), use of insulated tools and non-conductive guy wire materials where possible, assignment of dedicated spotters monitoring clearances continuously, and emergency response planning for electrical incidents. Arc-rated PPE must be worn by authorised electrical workers within minimum approach distances per AS/NZS 4836 and IEC 61482. Network operators may require attendance of their personnel to supervise work on energised infrastructure, issue electrical authorities, and manage emergency response if electrical incidents occur. The decision to work on energised infrastructure should always be reviewed with network operators, and alternative work methods eliminating electrical exposure (such as deferring work until planned outage) should be explored before accepting energised work.